3D wire bending machine

1. 

2.Equipment performance: Straightening by two groups of 12 aligning wheel dislocation installation for straightening, the straightening status of wire and wire uniform resilience related, related to the operation skills, bending by a 1.5KW servo drive, bending mold rotation accuracy is less than 0.02 degrees, servo motor control of internal and external mold lifting, can be reversed bending. The feed line is driven by a 1.5KW servo, the feed speed is designed to be 50M at the fastest, and the total precision error of the feed line is less than 1MM.

3. Equipment structure: The shape of the equipment is inclined and horizontal design, the inclination is horizontal tilt 20 degrees, supporting material panel with 201 steel plate processing, automatic production of products can slide by themselves; The equipment is designed with preset automatic counting function, when the preset production quantity is reached, the machine will stop automatically; Product parameters and preset production quantity can be modified in the production process; The operation key surface is completed on a 10.2 "touch screen, which stores product parameters and product name for easy operation, and saves 80 sets of product specifications; New product parameters or modified parameters must be stored in the motor, and can be turned off only after the storage capacity is complete. Click the "call" button, switch product name through the up and down keys, find the required product name, click "download", wait for the download to be completed, reset each axis, you can click the one-key reset button on the right of the automatic screen to reset, and then automatic operation can be performed.
4. Setting of bending parameters and time: Manual wire feeding speed, manual rotation speed, manual bending speed and die lifting speed are usually arbitrarily modified between 50----300Hz, which is mainly suitable for manual operation; Feed line speed, bending speed, lifting speed is usually set between 100- 300, feed line rotation speed is usually set between 1500-3000, the larger the value, the slower the action response, but will improve the stability of the product; Automatic cutting time between 0.3 and 0.6 seconds, the time to be able to cut off appropriate.

5. Automatic screen Settings:
Reset times are set between 100 and 5000. After the automatic production completes the set number, the origin will be reset automatically, and then the production will continue. The production quantity setting is preset by the operator according to the order quantity. In order to ensure the accuracy of the production quantity, the production quantity must be counted from zero by clicking "count clear"; The bending origin compensation is used to modify the anchor point of the external mold, which is to make the origin move a certain Angle on the basis of the origin of the device, and can be used to compensate the resilience of part of the Angle. The feed rotation origin compensation is used to adjust the position of the feed system. The origin compensation of die lifting is used to adjust the height of die origin. Generally, this parameter is not modified. Automatic bending speed ratio is set between 10 and 100 according to the need of automatic operation production. If the value is large, the production speed will be fast. The butt welding feeding speed ratio is allowed to be set between 10-100, modify the butt welding feeding speed ratio, so that the bending forming and butt welding feeding operation in the most coordinated state, usually the butt welding feeding operation is completed a little earlier than the bending forming.

6. Manual screen of bending line: The eight buttons of manual wire feed, manual wire retreat, manual positive folding, manual backfolding, forward rotation, reverse rotation, mold rising and mold falling belong to the button, which stops when you let go; The two buttons of limit control and positioning control are self-locking buttons. Click once to execute, and then click once to stop after the function is completed. The three buttons of bending reset, rotary reset and lifting reset will be unlocked automatically after the reset.

7. Manual screen of butt welding: The eight buttons of horizontal forward, horizontal backward, manual up, manual down, manual forward and manual backward belong to the click button, which stops when you let go. The three buttons of horizontal reset, up and down reset and back and forth reset will be unlocked automatically after the reset; The seven buttons of fixture starting, welding positioning, workpiece positioning, butt welding pressing, butt welding top breaking and current starting are self-locking buttons, which are executed once and stopped once again after the completion of the function.

8. Program editing: All the data in each line of the program is executed at the same time. After executing all the data and time, it jumps to the next line to run. When the program is enabled to cut, it automatically moves to the first line for continuous running after the cutting back time is completed. The speed of each line of motor runs at a uniform speed, and the running speed is set between 50 and 600; This system has a total of 80 sets of program formula, each set of formula are 88 steps complete execution.

9. Program save and call: Click the input box below the product name, open the input window, you can modify the program name, convert the input format letters, numbers, symbols, Chinese pinyin operation; Click the storage button to open the storage interface, select the storage group serial number, click the input box to name the data group, open the name input window, enter the product name and confirm, click Start upload upload program, the upload ends when the completion window appears; Click the call button to open the program name and serial number. Click the up or down arrow to confirm the program name. Click the download button.